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Clutch page update?
07-15-2018, 12:11 AM
Post: #1
Clutch page update?
Glad to have the page

http://www.fixkick.com/tranny/clutch/clu...html#sport

And glad that it also covers the 1.8 Sport

But I am having a hard time finding an exploding diagram for the Clutch Pedal assembly for the 1.8. The 'Clutch Lever' under the dash that attaches to the pushrod into the slave cylinder is a part that is prone to bending.

I found it as part number 49820-77E71 and ordered a spare but I sandwiched metal on both sides of my original with good weld and it should be fine for a while but I can't find the part number for the bronze bushing that goes between the lever and the pushrod that is to take up the 'wear' between the two.

Looks like I will have to get a friend to turn one down for me on his lathe . If I have to do this I am going to try and get him to do it with delrin and not bronze to get the self lubricating properties of the delrin.

Anybody have a diagram of the 1.8 Sport pedal assembly with part numbers? suzukicarparts.com used to have it but it's gone now.
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07-15-2018, 01:14 AM (This post was last modified: 07-15-2018 02:12 AM by fixkick.)
Post: #2
RE: Clutch page update?
sure i do, just ask.
I have the full parts lists from both cars, 1.6 and 1.8 sport, over 6000 parts.
ill post the photo of it next and pn. with it.

i guess 4 door 4wd
does it have the cruise option?
nor same 96 or 97/98

gee i think its just plastic.
#19 times 2.

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07-15-2018, 02:12 AM
Post: #3
RE: Clutch page update?
its now in the gallery, 1.8 engine, category.

http://www.fixkick.com
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07-15-2018, 02:42 AM (This post was last modified: 07-15-2018 08:02 PM by fixkick.)
Post: #4
RE: Clutch page update?
(07-15-2018 02:14 AM)fixkick Wrote:  bingo, 2bucks, at suz
https://www.suzukicarparts.com/parts/199...earchText=

This is PERFECT.

What I actually need is #25 the pedal hole bushing.

25 09307-08002 bush, clutch pedal hole

But since I couldn't see a diagram now I know what I need.

My Sport never had one when I bought it, Just a worn out bent lever which I made much stronger by sandwiching it between metal so maybe this particular bushing may not fit but I'll order one and see. I also have a new lever if I need to and have a friend with a lathe who likes to make stuff too.

Thanks again for this!!!
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07-15-2018, 07:59 PM
Post: #5
RE: Clutch page update?
used that number 25, coded here.
https://www.suzukicarparts.com/parts/199...earchText=

09307-08002

$3.38 is better than long labor on any lathe.
09307-08002

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07-15-2018, 08:26 PM
Post: #6
RE: Clutch page update?
(07-15-2018 07:59 PM)fixkick Wrote:  used that number 25, coded here.
https://www.suzukicarparts.com/parts/199...earchText=

09307-08002

$3.38 is better than long labor on any lathe.
09307-08002

Yes, better than the labor of making one but if a Friend buys a tool and offers because he wants to play, who am I to judge...
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